market authors
selected for publication
PolyOne Corporation (POL)
Q4 2007 Earnings Call
February 7, 2008 11:00 am ET
Executives
W. David Wilson - Senior Vice President and Chief Financial Officer
Stephen D. Newlin - Chairman, President and Chief Executive Officer
Analysts
Mike Harrison - First Analysis
Rosemarie Morbelli - Ingalls & Snyder
Bill Hoffman - UBS
Roger Spitz - Merrill Lynch
Joe (Eric?) - Gardner Research
Presentation
Operator
Good day, ladies and gentlemen, and welcome to the fourth quarter 2007 PolyOne Corporation earnings conference call. (Operator Instructions) I would now like to turn the call over to Mr. Dave Wilson, Chief Financial Officer.
W. David Wilson
Thank you, Latasha, and thanks everyone for joining us this morning. As Latasha said, I am Dave Wilson, PolyOne’s CFO. Joining me today is Steve Newlin, PolyOne’s Chairman, President, and Chief Executive Officer who’ll open the discussion with remarks pertaining to our fourth quarter operating performance. I’ll then follow with a more in-depth look at our financials before opening up the lines for questions.
Because we would like to provide as much opportunity as practical for the investment community to ask questions this morning, we ask that members of the media who have questions please contact John Daggett, our Director of Communications at the conclusion of this conference call. He can be reached at 440-930-3162.
Last night, as I think you all know, we released our fourth quarter earnings report and also posted it within the Investor Relations section of the PolyOne website. If you did not receive our release and would like to be added to our mailing list, please call or e-mail me, and I will see that we take care of your request. This call, for your information, is being webcast.
In our discussion today, we use both GAAP and non-GAAP financial measures. The non-GAAP financial measures are free cash flow, operating income before special items, per share impact to special items, non-vinyl operating income, specialty platform operating income, specialty platform gross margin as adjusted, gross margin as adjusted, and non-vinyl business gross margins as adjusted.
The most directly comparable GAAP financial measures are net cash provided by operating activities, operating income, net income, and net income per share, and gross margin.
A detailed definition and list of special items can be found in Attachment 5 of the release. In Attachment 7 through 10, we provide reconciliations of non-GAAP financial measures to the most directly comparable GAAP financial measures and an explanation of how PolyOne’s management uses these non-GAAP measures.
In addition, we will be discussing statements or other information defined as forward-looking statements within the meaning of the Private Securities Litigation Reform Act of 1995. Forward-looking statements give current expectation or forecasts of future events and are not guarantees of future performance.
They are based on PolyOne’s management expectations that involve a number of business risks and uncertainties, any of which could cause actual results to differ materially from those expressed in or implied by the forward-looking statements. I recommend that you review the updated risk factors in yesterday’s press release.
Now, I’ll turn the call over to Steve.
Stephen D. Newlin
Thank you, Dave, and welcome to all of you participating in PolyOne’s fourth-quarter and full-year 2007 earnings call. I am going to begin with a brief summary of our quarter followed by a review of the accomplishments made in executing our strategy in 2007. I’ll then ask Dave to provide you with a more detailed review of our financial results before opening the call up for your questions.
Our fourth-quarter performance offers continued evidence that our transformational strategy is gaining traction despite adverse economic and raw material headwinds. Sales were $631 million, up 6% compared with last year. We reported net income of $7.1 million or $0.08 per diluted share for the quarter. Last year, reported earnings were $0.16 per share.
On a comparable basis, excluding special items in both periods, fourth-quarter 2007 earnings increased 50% to $0.09 per share compared with $0.06 per share reported last year.
Continuing a positive trend, operating income for our non-vinyl business nearly tripled to over $12 million, compared with the $4.4 million operating income reported in the same quarter last year. This was due in large part to our ongoing success at upgrading our business mix with the decisive shift toward our specialty platform.
Our International Color and Engineered Materials business recorded year-over-year sales and operating profit increases of 15% and 48%, respectively, in the quarter. This strong performance reflects new business gains and greater penetration of specialized niche applications.
PolyOne Distribution enjoyed another strong quarter. They had 10% sales growth being leveraged into $5.7 million of operating income, up over $2 million compared to a year ago. The effectiveness of our POD sales team was evident as we grew our business in difficult operating conditions, offsetting market declines with new business gains.
All other, which includes our North American Specialty businesses plus Producer Services, reported a sales decline of 3%, but reflecting progress, upgrading our mix, operating income increased by $4 million from the $2.5 million loss reported last year, providing strong evidence of execution momentum.
And as we expected, our Vinyl business took the brunt of the depressed residential construction market. Sales ended flat from a year ago, while earnings fell $8 million or approximately 70%. This performance was in line with our projections and outlook.
The magnitude of our non-vinyl income growth reflects significant strides building an earnings platform separate from the cyclical residential housing market. And as we look ahead, this base will continue to grow and become the primary source of earnings and earnings growth for our company. We saw this momentum building and demonstrated throughout 2007, and we are well positioned for further progress entering 2008.
Given the macroeconomic realities confronting us and our industry peers, I am encouraged by this performance. There is really lots of terrific work being done by our employees, who are making substantial progress. Our earnings quality and mix have been materially upgraded and our financial profile is solid.
Unfortunately, the current downturn in residential construction is temporarily masking our otherwise strong performance. That’s why I want to spend some time during this conference call reviewing some of the significant progress made during 2007, so you can see that we built a rock-solid foundation, one that is already showing evidence of being less reliant on cyclical end markets.
Begin with some financial highlights. We significantly strengthened our portfolio and improved our balance sheet, which gives us the flexibility to accelerate growth investments. As you know, we divested our interest in the OxyVinyls joint venture, substantially diminishing our exposure to the residential construction market and removing a primary impediment to earning stability.
We then used the proceeds to redeem the entire remaining balance of our 10-5/8s 2010 high-yield notes. It really pleases me to point out that as a result, our debt is now at an all-time low.
Clearly, the OxyVinyls divestiture materially reduced PolyOne’s historic earnings volatility and played a leading role in the incremental de-leveraging of our balance sheet, allowing us to accelerate our global specialization strategy. Recall that within three days of the OV announcement, this deal drove our stock price up more than 20%, generating nearly $150 million of shareholder value that the market recognized at the time, but unfortunately has since been discounted.
Next I’d like to highlight the key acquisitions that occurred in 2007. In the fourth quarter, we announced the acquisition of GLS Corporation, a North American leader of specialty thermoplastic elastomer compounds or TPEs. The deal was closed on January 2, and we expect GLS to be slightly accretive to earnings in 2008.
With this addition to our business portfolio, PolyOne immediately vaults into a leading position in the TPE marketplace, a $3.5 billion global segment of the industry, possessing above average sales growth and profit margin characteristics.
GLS has a very strong foothold in key desired markets, including consumer and healthcare. We are operating GLS as a separate global business unit, leading our TPE sales and marketing efforts worldwide. GLS’ highly experienced management team will remain in place.
GLS will more than double the size of our North American Engineered Materials business, speeding its evolution into a specialty, custom solutions provider of engineering thermoplastics.
GLS has steadily and consistently delivered strong revenue and earnings growth; they built a stellar reputation for product innovation or speed to market and superior customer service. Their performance metrics already achieved corporate profitability and return targets. I got to tell you, the more I see of GLS, the more enthusiastic I become. We’ve made a great acquisition that I know will create shareholder value.
As of December 31, we closed our previously announced acquisition of the assets and operations of Ngai Hing PlastChem Company Limited. As part of this deal, we acquired a vital compound manufacturing plant in Dongguan, the city in the Guangdong province of Southern China. This is PolyOne’s fourth manufacturing site in China.
The other three make a broad array of specialty products for the business equipment, electrical, packaging, and textile printing markets. Importantly, we now have a vital compounding platform in China to better address high-value niche applications and an expanding Asian footprint that’s in line with our globalization strategy.
Now, let me review the progress in our businesses. Here, our industry’s leading North American Color & Additives business shines as proof of the effectiveness of our customer focused strategy. 2007 was a significant turnaround year for this business, which reversed a history of steep losses with an operating income improvement of over $9 million.
This improvement was due to repeatable, yet unwavering focus on improved product mix, pricing, and operational and commercial disciplines. Going forward, we plan to accelerate profitable growth through a continuing commitment to specialization and new product introductions. We are focused on expanding positions in the healthcare, packaging, and consumer markets, as well as continuing to commercialize new eco-friendly solutions.
Our North American Engineered Materials business is changing radically, thanks to vigorous new leadership, a transformative shift the high-value differentiated mix that unlocks quantifiable competitive advantage and value for our customers.
To really understand how profoundly this business is changing, consider that with the addition of GLS, the specialty business portion of EM’s revenue stream will be boosted to more than 60%. Leveraging innovation, speed, flexibility, and global coverage, this business will be an important contributor to 2008 incremental earnings.
Our International Color and Engineered Materials businesses strung together a series of quarters of double-digit growth in sales and operating income with particularly strong growth in Asia. This dependable performer holds a premier market position in Europe and Asia with a reputation for innovation, reliability, and superior quality.
We made key additions to our strong global base in 2007. We’ve expanded our footprint with new market development capabilities in India and opened up a new plant in Poland to serve the expanding Eastern European marketplace. Additionally, we opened state-of-the-art customer design centers in Belgium and France to support our European Color business.
Moving forward, we anticipate continued expansion including greater market development resources to accelerate growth with key Asian OEMs. We will also leverage our recently established technical service center in North China in anticipation of a greenfield investment within a couple of years.
PolyOne Distribution delivered record sales and operating income in 2007, whose national LTL thermoplastics distributor serves more than 5,000 plastic processors across North America. With a value proposition that’s built around unbiased solutions, speed, and outstanding service, we see opportunities to selectively expand our geographic reach and drive this business to $1 billion in North American sales by 2011.
I think we are all aware of the gale force headwinds confronting our Vinyl Business due to the housing slump, but it’s important to remember that our residential construction exposure is substantially more limited than some of our competitors.
First of all, we do not participate in downstream vinyl building products, as that would be competing with our customers. Also we divested our interest in the commodity PVC resin business, which dramatically lessened our exposure to the construction market; and last we are more specialized in terms of our array of product technologies, rate of innovation, and broad market coverage.
But let me assure you, we are not being passive; we are taking aggressive near-term actions to weather the storm. We’ve leaned out our operations and reduced our cost to the fullest degree practical.
Additionally in the fourth quarter, we’ve reduced excess capacity by closing a powder compounding facility. We are also proactively strengthening this business as long-term value proposition, so that when housing demand rebounds as we all know will, we will be well positioned for meaningful income growth of a much stronger foundation.
We are working to capitalize on higher margin opportunities to diversify our mix through penetration of new specialty niche application such as semiconductor piping, our colored windows and decks and decorative appliance parts. We’ve also commercialized new material to replace copper piping. And we’ve entered the high growth Chinese market, reflecting focused globalization.
Our Vinyl Business is absolutely the best brand in the business, and we have a talented team running it. It’s tough right now, but we are taking prudent actions to optimize our cost structure to ensure that the business comes roaring back when housing starts begin to rebound.
On our Investor Day in November of 2007, we unveiled key financial targets for 2011. These goals are etched in stone with the management team and we are committed to deliver. I am going to repeat them right here. They are:
Significantly greater innovation and commercialization of new materials and services that propel our vitality index to at least 25%;
Specialty business gross margins of 25 to 35% with the corollary objective of delivering greater than 10% operating margins;
Double-digit compound annual growth rate operating income growth for the company that drives a more than threefold increase in EPS;
And a return on invested capital that generates economic value and exceeds our 15% free cash threshold.
We’re confident that achieving these targets will drive higher quality, more sustainable earnings, resulting in PolyOne being benchmarked and revalued against the higher multiple, specialty peer group.
Yes, we know our goals are ambitious. We have confidence in our ability to achieve it. We have a team in place that knows how to win in the marketplace. In less than two years, we’ve added 10 top executives from industry-leading companies such as, GE Plastics, 3M, HB Fuller, Air Products, and Nalco, who complement and add depth to our experienced senior management, and these leaders are driving strategic execution and cultural change which is never easy.
With their influence, we are becoming more disciplined in our business processes, more accountable for results, more urgent in our implementation, and I would like to add more confident about our future.
Of course, we know we cannot control everything in our external environment, but understand that we are aggressively pursuing a number of strategic growth initiatives that are not solely reliant on the health of the economy. We believe this places PolyOne in a very desirable position relative to our peers, as evidenced by our preliminary expectations for year-over-year earnings growth in 2008 and 2009. Our 2007 performance demonstrated we can execute in new frontiers and we’ve really just begun.
In closing, I want to say that, of course, we are mindful of the economic uncertainty plaguing corporate America near-term, uncertainty that could eventually impact the global economy. Nonetheless, we are encouraged and excited about our future. Never in PolyOne’s history have so many opportunities been present to affect change and drive incremental cash flow and earnings. I say this, because our strategy is working.
Our innovation pipeline is filling and gaining momentum, which is enabling specialization. We are training our people to make this transition from product selling to value-based selling, and we are pricing our offerings fairly on the economic value we create for our customers.
We will not be arrogant or insensitive, but we have the business discipline to walk away from unprofitable business that doesn’t make sense for us and our customers.
Through operational excellence initiatives and implementation of our Lean Six Sigma programs, we are generating internal cost savings, with the opportunity to deliver $50 million improvement in the next three years. And we continue to accelerate global expansion in targeted geographic areas, including Eastern Europe and Asia.
So with that, I’d like to ask our CFO, Dave Wilson, to discuss our fourth quarter and full year results in more detail.
W. David Wilson
Thank you, Steve. This morning I’ll be discussing the following topics: fourth quarter and full year sales and earnings, our end of year financial positions, and some brief comments on our outlook for 2008.
As Steve reviewed, there are many encouraging aspects of our performance this quarter, especially considering the economic backdrop and the depressed residential housing market in North America.
Taken together, this performance underscores our progress to building a strong foundation of sustainable earnings platforms that by their nature are less susceptible to economic volatility and importantly, can increasingly serve to counter balance the vulnerability our Vinyl Business has to the cyclical residential housing market.
For the total company, reported EPS for the quarter was $0.08 per share compared to $0.16 reported in the fourth quarter last year. Special items in the two quarters, and I refer you to Attachment 5 of our earnings release, were a $0.01 charge this year and a $0.10 benefit in 2006.
Adjusting for these special items, EPS in the fourth quarter was $0.09 per share, a $0.03 or 50% improvement compared to the $0.06 per share performance of last year. I’ll be providing greater detail on our earnings performance later in our remarks.
Turning to sales, in the fourth quarter, sales were $631 million, up 6% from a year ago. This was our first quarter in 2007 with a meaningful positive year-over-year comp. The improvement was driven by a 15% improvement in PolyOne Distribution sales reflecting market gains in the face of softening economic conditions, and a 10% increase in international sales, largely reflecting FX benefits coupled with a shipment improvement in Asia of approximately 15%.
Sales for the Vinyl Business were flat from a year ago. Sales reported under all other were down 3% in aggregate, primarily reflecting actions to improve our mix, which included pruning certain pieces of unprofitable business.
Compared to a year ago, as a result of specialization and new business development progress, sales for our North American Engineering Materials and Specialty Inks and Polymer Systems businesses were up 7% and 10% respectively.
Now, let’s turn to operating income. For the quarter, reported operating income was $18.6 million, which included $1.7 million of special items. Operating income before special items, therefore, was $20.3 million. Last year, reported operating income was $22.6 million. After consideration of $1.3 million of special charges, operating income was $23.9 million.
Compared to a year ago, operating income from our non-vinyl businesses was up nearly $8 million or 175% attributable to a 160 basis point increase in gross margins and to the sales increases as discussed already.
This performance is particularly encouraging as it provides clear evidence of the momentum building from executing our specialization strategy effectively and building a base of earnings that are more sustainable, favorably impacting the overall quality and value of our earnings mix.
This market increase, however, was offset by lower chlor-vinyl chain business profitability, primarily the $8 million decline in Vinyl Business earnings, due to depressed demand from residential housing, and margin compression, due to further escalation of raw materials and energy cost.
Resin and Intermediate segment earnings were down $1.3 million for the quarter, mostly due to OxyVinyls contribution last year as SunBelt earnings in fact were up $2 million from the fourth quarter 2006. SunBelt’s income improvement was driven by a stronger ECU value compared to last year, primarily due to higher cost of pricing.
Operating income from our international businesses increased $1.6 million or 48% from the fourth quarter of 2006. About a third of this increase was due to FX benefits. Excluding these FX benefits, however, the operating income improvement remained a meaningful 33%, reflecting greater penetration of new specialty niches and mix improvements in both Europe and Asia.
PolyOne Distribution finished the year with strong performance to drive full year earnings to a record level. For the quarter, operating income was $5.7 million, up $2.1 million or 58% from 2006. This improvement reflected higher gross margins, which were a full percentage point above the year earlier quarter, as well as, higher sales as new business gains offset softening demand from the broad market.
As mentioned, operating income from the businesses reported under all other improved $4 million earning $1.5 million compared to last year’s loss of $2.5 million. This increase was primarily driven by earnings improvements from our Color, Engineered Materials and Specialty Inks businesses.
Corporate and eliminations increased approximately $2.4 million compared to the fourth quarter of last year. Contributing to this increase were commercial investments that we’ve been discussing made throughout the year.
Interest expense as anticipated was down sequentially and on a year-over-year basis. Compared to a year ago, interest expense was cut nearly in half to $8.2 million in the quarter after consideration of the issuance cost write-offs in last year’s number. The fourth quarter illustrates the full benefit we are realizing from extinguishing our high cost, high yield debt earlier this year.
Turning to net income, we reported income of $0.08 per share, down from the $0.16 we reported in fourth quarter last year. As mentioned previously though, after adjusting net income for special items, EPS was up $0.03 per share or 50%. Driving this improvement was the combination of interest savings, which more than offset the moderately lower operating income, and a lower tax rate.
The lower tax rates which contributed a penny to fourth quarter 2007 income reflected a favorable mix of international earnings, as well as the overall mix of international versus domestic earnings. Last year, you may recall, our fourth quarter income tax included the reversal of the residual balance of the deferred tax allowance that was established at the end of 2003.
Now briefly turning to full year performance, sales of $2.6 billion were up 1% compared to 2006. Reported net income was $0.12 per share compared to $1.36 from continuing operations last year.
Special items in the two years, and I refer you again to Attachments 5 and also 7 of our earnings release, represented a $0.19 charge this year and a $0.47 benefit last year. Adjusting for special items, EPS was $0.41 per share in ‘07 compared to $0.89 per share in ‘06.
The primary drivers of this 48% difference are as follows: operating income from the combined Vinyl Business and Resin and Intermediates segments were down approximately $85 million or the equivalent of roughly $0.59 per share. Additionally, the incremental impact of the $22 million of one-time benefits realized in ‘06 would equate to an additional $0.15 per share.
Partially offsetting these two negative factors were a significant reduction in interest expense, which improved earnings by approximately $0.13 per share and a $21 million or 54% increase in non-vinyl income, which equates to about a $0.14 per share year-over-year improvement.
Included within the non-vinyl income improvement were several notable accomplishments. Our specialty business platform more than doubled to nearly $30 million, driven in part by a 170 basis point improvement in gross margins. Also embedded in this increase was a $9 million turnaround in our North American Color profitability.
Our international operating income grew 25% to nearly $27 million, and PolyOne Distribution, as we’ve mentioned, set a record of over $22 million, up 16% compared to 2006 performance.
Looking at our financial profile, we ended the year with a debt-to-EBITDA leverage ratio of approximately 2.5 times. Borrowed debt was $337 million, down $258 million from year-end 2006. Additionally, we finished the year with nothing drawn on our receivables facility similar to last year.
Now, let’s turn to our outlook for 2008. As we do, I draw your attention to the outlook section contained in the earnings release, as well as to our forward-looking statements.
Overall, as stated in our outlook, we anticipate total company sales growth to be in the 10% to 12% range. This estimate factors in sales from GLS as well as our view of a year-over-year decline in the domestic residential housing market. We certainly recognize the economic conditions we face and we know that they’ll remain challenging.
Nevertheless, with anticipated earnings growth from our non-vinyl businesses reflecting the momentum demonstrated in 2007, efficiency improvement across each platform and lower interest expense, we expect our net income to increase in 2008 compared to 2007.
In summary, we are encouraged by the momentum and many positive results evident in the fourth quarter performance. With progress delivered by our specialty businesses, we are building a base of more sustainable high quality earnings.
The improvement demonstrated by our North American Color business reflects business disciplines being instilled in each of our businesses. Our expectation is for these disciplines to be leveraged further to drive continued performance gains.
We look forward to advancing these capabilities in 2008 and delivering earnings improvements and greater value creation to our shareholders
With that, I thank you, and will now open the conference to your question.
Question-and-Answer Session
Operator
(Operator Instructions) And your first question comes from the line of Mike Harrison - First Analysis.
Mike Harrison - First Analysis
I was wondering, David, if you could break out the currency impact on the top line in the quarter.
W. David Wilson
Yes, the international sales, the currency was a benefit of about $14 million. And so when you look at our international sales in the quarter which were up 15%, if you adjust for FX, it would really have only been about a 2% increase. And my comment there was even though sales were only up 2% for the quarter in International, Asian growth on a shipment basis was up substantially. From an OI perspective − I am sure that’s your next question − there was about $0.5 million of benefit reflected.
Mike Harrison - First Analysis
Thanks for anticipating that. The other question I had: regarding China, we’ve seen a lot of news there with the snow and the cold weather, have any of your operations or the operations of your major customers been affected by that?
Stephen D. Newlin
So far we haven’t heard anything that’s caused us any concern. Right now, it’s Chinese New Year. So, there is not a lot of business activity going on at the moment anyway. So we haven’t had any reports of slowdowns related to weather in China, Mike.
Mike Harrison - First Analysis
And then maybe a broad question. There has been a lot of talk about, if you will, the difference between what Wall Street is seeing and what Main Street is seeing in terms of an economic downturn here in the U.S. You’ve commented in the past that your distribution business gives you some insight into what’s going on in the industry broadly. So based on what you are seeing in that segment, can you give us a sense of how you see the overall health of your customers and the economy as a whole?
Stephen D. Newlin
I don’t know how strong a barometer distribution really is of the external environment. I think there is some linkage, but I’ve never yet seen data in fact that correlates precisely. But let me say this. That’s one of the reasons we were really pleased with Distribution’s performance, because we do know that our existing customer base, those molders out there, some of the molders are facing difficult times. Some of the processors are facing challenging times, and so they are producing fewer products than they had at this period a year ago.
And therefore the fact that we’ve grown in this space, the delta is really the incremental business gains and market share that the team at PolyOne has been able to achieve.
I would tell you that we see it soft. We see housing, in particular, which everyone sees, but just generally we see a caution by our customers that’s been building over the last quarter or two. So it’s not the most healthy, robust external environment, and I think our challenge is to make the most of whatever cards are dealt with us economically and gain share and grow the business.
Mike Harrison - First Analysis
Okay. And the last question I had is, with the additional sales and marketing people that you brought on, you’ve been guiding us toward a higher SG&A number going forward. Yet you came in, at least relative to my expectations, significantly below where I thought you’d be. Can you give us a sense of what your expectations are for SG&A as we move into ‘08 either in dollars or as a percent of sales?
W. David Wilson
I think what you saw in the fourth quarter was just year-end adjustments that happened. I think your expectation of S&GA to be in the 9.5% up to 10% range is appropriate. We are continuing to invest, although invest prudently, to bring new resources on, as well as to continue to do global training to upgrade the skills of our existing team.
So I think what you saw in the fourth quarter was more an aberration, and your expectations on a percent to sales, which was really more reflective of the first three quarters this year, is more the trend line that I would anticipate going into ‘08.
Operator
Your next question comes from the line of Rosemarie Morbelli - Ingalls & Snyder.
Rosemarie Morbelli - Ingalls & Snyder
Congratulations for a good quarter given the environment.
And looking at that environment and looking at the operating income of $3 million from Vinyl, which obviously is at its lowest level, do you think that with housing, let’s say, continuing to decline in North America, Vinyl Compounding could actually get into negative territory or have you done enough changes in house in order to keep it more or less at this $3 million level?
W. David Wilson
I would say that I agree that the $3 million we hope is the low point. You never say never, but I think we also have to remember that the fourth quarter is the seasonal low for us. And so as we go into the first and second quarters, even though housing on a macro basis is expected to continue to soften, we would expect our demand to be picking up to a level.
I think, if you recall last year first quarter was our strongest quarter for Vinyl. So we are not talking to that level, but we are looking at sequential improvement, and we would expect that to be the case. Four times three is certainly below our expectation for the year for our Vinyl business.
Rosemarie Morbelli - Ingalls & Snyder
Okay.
Stephen D. Newlin
We are cautious, and we’re working hard to streamline everywhere we can in that Vinyl business segment, and you can count on us to continue to do that and try to run the business properly. And you look at housing starts, and we had ‘04 and ‘05 running around two million units. The latest forecast we have for this year is about 1.08 million units, so that’s a big falloff for us, and we’re going to have to manage the business in a manner that allows us to make money in the worst of times, and as things improve, we’ll be in really good shape.
Rosemarie Morbelli - Ingalls & Snyder
So, Steve, you mentioned that you have taken some steps in the fourth quarter in order to adjust the way you do business in this environment. If you were to look at the same environment in next year’s fourth quarter compared to this year’s fourth quarter in the Vinyl, is it fair to assume that because of what you are doing, you would actually earn more than $3 million, all things being equal?
Stephen D. Newlin
I think all things being equal, I would say that’s an accurate statement, but I wouldn’t predict them to be equal. I mean it’s a dynamic. Resin costs are moving around and things in the marketplace are changing, so we’re working to make our business more efficient. And we do this each and every day, and that’s part of the cultural we are building.
So I would say that, if nothing else changed, we’d be in better shape a year from now. If the number of housing units and the same orders came from our customers, I think we’d be in somewhat better shape than we’re in today, but that’s just part of our ongoing quest to lean our organization and look for productivity gains.
Rosemarie Morbelli - Ingalls & Snyder
And talking about resin, what do you expect in terms of resin cost trends into 2008?
W. David Wilson
We expect them, on average, to be higher year-over-year, but that’s just because we’re starting at a higher point. We’re expecting them to move up moderately through the first quarter or so and then start to trail off as new capacity comes on.
But really the supply-demand factor on resin is such a big influence that if the housing market were to turn things, tighten up, that would throw that forecast out. If things remain sloppy, the expectation of some improvement in the first half of the year may come into question too.
But from what we’re looking at, I would anticipate some upward movement near-term followed by some declines at the back half of the year with capacity increases.
Rosemarie Morbelli - Ingalls & Snyder
Just following up on that, Dave, if the demand were to turn around, resin prices would go up, but given the fact that the volume would go up as well, wouldn’t you be able to do actually better because you can raise prices and then you have a stronger volume.
W. David Wilson
Yes. Absolutely. I am rooting for a turnaround in the housing market and the adverse effect that may have on raw materials will be overly compensated by our ability to price value better as well as to sell more product, no question about it.
Rosemarie Morbelli - Ingalls & Snyder
And lastly if I may, I see that you have carefully stayed away from making any projection in terms of earnings for 2008. And when you say that the assumption is that earnings will be up, are we talking about up a penny?
W. David Wilson
Up is up; up is better than $0.41. There are so many dynamics in the market. We want them to make sure that that the market understands our expectations of our team delivering performance improvements year-in, year-out regardless of the economic conditions. We’ve got great momentum in many parts of the business. We’ve have got programs going on to improve efficiencies.
We know we’ve got the year-over-year interest savings, and all together we recognize the challenge our Vinyl business is under, but we believe that we’ll more than offset that through these other programs and progress of the other businesses, so that in the end we will be up. Not to mention the fact that we did make the acquisition of GLS and we’ve said that that’s going to be slightly accretive as well.
Rosemarie Morbelli - Ingalls & Snyder
And your assumptions for SunBelt contribution?
W. David Wilson
We’re expecting SunBelt to be down a little, but not too much frankly. The expectation is for caustic to remain quite robust in terms of pricing. Fundamentally we’re expecting another really very strong year from SunBelt. To think of SunBelt in the $40 million contribution range, which we’ve seen over the last three years, is really a marked step up from history. We’re not expecting it to stay at that level, but we’re not expecting a precipitous drop either.
Operator
Your next question comes from the line of Roger Spitz - Merrill Lynch.
Roger Spitz - Merrill Lynch
Could you tell us the split in the earnings decline in the Vinyls business of Q4 ‘07 versus ‘06 between the Vinyl compounds and the dispersion PVC resins?
W. David Wilson
We don’t break that out now that it’s become an operating segment, Roger.
Roger Spitz - Merrill Lynch
Okay. Would you consider something like a JV for these businesses with the strategic players to try to improve them?
W. David Wilson
We can’t comment on that either. Obviously, we can’t comment on any specific portfolio changes before they are ripe, and so I can’t say that we would consider, I can’t say that we wouldn’t consider. I can’t say anything.
Stephen D. Newlin
We consider everything; that’s our job. We look at improving our business and creating value everyday that we come to wok. And so deals that make great sense for our shareholders and the business, we would always consider. But that’s the only comment we could make about a specific change in our portfolio.
Roger Spitz - Merrill Lynch
Fair enough. You are starting to build some cash, you don’t have much cheaply accessible debt, it looks like $10 to $20 million of MTNs maturing each year. What’s your plans with the cash build middle-to-high-class problem to maintain high liquidly during the current market volatility, keep cash for some bolt-ons or consider any share buybacks, dividends or any other shareholder-friendly activities?
W. David Wilson
Certainly, the first two were yeses. We really can’t comment on the last set. But echoing what Steve said, we consider everything. But, I also want to draw your attention that we did acquire GLS at the very beginning of 2008, and so the cash balances that we were building at the end of ‘07 went in part to fund that.
Having said that, we clearly will maintain strong liquidity. We’ve set a minimum level of $100 million of untapped liquidity available, and we’re certainly there and expect to stay there. And we would expect to be able to access our facilities to be able to do bolt-on acquisitions or other investments, if they were to come to pass.
Roger Spitz - Merrill Lynch
Great. And lastly, can you provide a 2008 CapEx projection?
W. David Wilson
$50 to $60 million and, obviously, depending upon how the year develops, it will tell you where we are in that range.
Operator
Your next question comes from the line of Joe (Eric?) - Gardner Research.
Joe Eric - Gardner Research
Steve, earlier today on the call, you talked more about some of your lean initiatives and the benefits you are getting. Can you give some more color revolving around your Lean and Six Sigma initiatives and your plans and some of the throughput benefits you expect to see out of those?
Stephen D. Newlin
I think I captured that question. You were asking about Lean Six Sigma and benefits we are seeing and where we are going with that. Is that correct?
Joe Eric - Gardner Research
In terms of like throughput (inaudible) things like that.
Stephen D. Newlin
As I think you all know, we hired a real winner in that front to take care of operations for us. Our Senior VP of Operations, Tom Kedrowski joined us in September, and he is having a great time. He is working hard, he is getting a lot of data, making an impact right away in our business, and he’s steeped in Lean Six Sigma.
Here is what we know, we are behind where we should be and where a lot of faster moving firms on this front have already but they are on ground we haven’t gotten to yet. It’s bad news and good news. I wish we were already there, but it’s still a big prize that’s in front of us. So, he is rounding up resources and data and information, look at what we’ve done and what we have left in front of us in the near-term. And, of course, longer term, we expect this to really be woven into the real fabric of our organization and our culture.
We have specific projects; we do Kaizen events each day, each week. Every business has metrics around this. We quantify these savings in a couple of different ways. We look at the outset what we think the value we can create and the savings we can capture, and then we go back and measure what we really realize from that.
So, we have some fairly good data around the improvements. We focused a lot of the efforts early on around improving our delivery, and I think we’ve given you metrics on that. We moved the delivery from the low-81% out to above 95% and that’s now becoming a way of life for us here.
It’s not to say it might be 94% in month and 96% the next, but, we changed processes to meet that and that’s not as quantifiable in terms of value creation. But, our customers like it and appreciate it, and it creates value for them.
I think as far as freeing up capacity and de-bottlenecking, that’s going on as well. And right now, there is more capacity than we need; there is more capacity than we have demand, which puts us in the position of looking at optimization. You look at utilization rates and Tom is doing this very holistically for our company.
This isn’t left in isolation or silos for each business of the company. We have to look very comprehensively; do we have warehouses that can be shared? Do we have plants that can be shared, and do we have lines or plants that need to be closed?
So, that optimization study is underway as we speak and that’s a result of leaning out the business. I would say that the Six Sigma end of your question is, we are very, very early in Six Sigma, and we have lots of work to do to gain inside knowledge to get the kind of Black Belt population and Green Belt population and cultural change we need to get to the Six Sigma side of the equation.
We measure all these things, we have targets that are established by business and we track very closely how we are doing. I hope I have answered your question.
Joe Eric - Gardner Research
Regarding that optimization, you are looking at RONA and OE. Are those some of the metrics you are judging yourselves in terms of return on net assets and capacity?
Stephen D. Newlin
Yes.
Joe Eric - Gardner Research
Do you have certain targets that you like to achieve for those targets?
Stephen D. Newlin
We are establishing the targets frankly by the different lines to be appropriate for the type of products that they are running and the businesses that they are in. Clearly, on a RONA basis, we are looking to drive the numbers that would be in line with our ROIC targets, which are minimum 15%. And, the OE is, it’s hard to comment on that singularly.
Joe Eric - Gardner Research
You talked earlier about combining (inaudible) from you operations. Are you concerned about the throughput at some of your plants compared to others in different parts of the world and can you give some more color on that?
Stephen D. Newlin
Again, we are going to put our capacity where the demand is and where we anticipate the demand to grow, and that’s what we have been doing with our investment. With our established base of capacity, if the business isn’t going to follow it, we can’t get the demand to meet our profitability criteria and our specialization strategy, then we have to look at taking some capacity off line.
Joe Eric - Gardner Research
Where are you seeing most of your demand, and in what part of the world are you seeing (inaudible)?
Stephen D. Newlin
Asia is our fastest growing market. Eastern Europe is a hotspot for us. But, we are seeing even in North America, and I think we need to understand that while the conditions are a little soft out there, we have a small enough share. As large as we are in our industry, we have plenty of opportunity to grow.
We’ve got 90% of the business out there that isn’t ours. So, there is plenty of opportunity and we get the feet on the street trained well and out there making calls and persuading customers on value creation proposition and we will grow. So, it all comes into play. But, demand is greatest clearly in the geographic regions, as you would expect, with the highest GDP growth rates.
Joe Eric - Gardner Research
Okay. I really like what I am hearing on the call today. Going forward for 2008, in order to be number one in the market, which you always are, what are going to be your systems and solutions that you are going to be putting in place to accelerate continuous improvement initiatives you have going already now to really say this is why we are going to be number one and how we are going to stay number one?
Stephen D. Newlin
It’s a great question, and there are lots of things that we do and that we have going on in terms of initiatives. If there is one thing I worry about it, it’s that we may have too many and so we have to be focused and disciplined and really prioritize. But it’s on every front.
The sales organization next week is going to get another big dose of three days of training in how to create value for customers and how to sell value for customers and how to solve problems and spot problems in customers’ plants. So on the commercial front, we’ve got that going on.
On the marketing front, we’ve got lots of new information about the markets that we really want to pursue and we are directing our sales forces there. And that’s also connected very closely with our drive for innovation. So we are filling a pipeline that had a big void, and it’s not full, but it’s filling up and it’s improving. So that’s on the specialization front.
On the supply chain side, Tom’s charter is, and we’ve committed this publicly, we feel we can find $50 million of improvement over the next three years. So he is at work on that right now. And I am getting to know Tom better each day and my guess is he is going to beat that target. I would be very surprised if he doesn’t. So those are the things that are going on on those fronts.
Globalization, its continued emphasis of putting resources where we see the greatest opportunity and to be thoughtful about where we put our limited resources. In times like this, we have to be a little more cautious than we would have been a few years ago when business was growing. But it doesn’t mean we are not going to invest where we see opportunities to grow.
We can’t have a broad brush initiative that says we are freezing this or we are freezing that. It doesn’t make any sense. You have to invest where your business is growing and that’s exactly what we are doing. So I think those are just a few of the examples of things that we are trying to do on the various fronts to improve our operations.
Operator
Your next question comes from the line of Bill Hoffman - UBS.
Bill Hoffman - UBS
I wanted to talk a little bit more about the Vinyl segment and just trying of calibrate here a little bit as we go into the first quarter versus the fourth quarter. If we look year-over-year in 2007 versus 2006, certainly on the operating income line on Vinyls, we have at the end of the year quite a bit weaker and you know that the housing market obviously is not getting better anytime soon. So I wonder if you can talk a little bit about where you are seeing margins as you enter 2008?
W. David Wilson
The margins that we saw in the December quarter, the fourth quarter, were the weakest that we’ve seen all year as you expect and you see that in the income. I would tell you it was primarily driven by volume. There was margin compression, yes. But the precipitous decline in earnings is volume. And when you look at Q1 last year versus the fourth quarter, the volume differences is the primary challenge. And we are going to have that going into the first quarter.
Having said that, there is a seasonal improvement that’s overweight relative to housing demand. That’s always going to be in the backdrop. And, so our expectation is, one, it’s going to be challenging year. In the Investor Day, I think we made it clear that our expectation is that operating margins are going to be down year-over-year.
Our expectation is, is that the first half is going to be more challenging than the second half. Second half, we will be gaining momentum, we will be gaining more benefits from the efficiency improvements and things of that nature, as well as some earlier comments relative to perhaps raw material benefits on margins.
So, that’s how we see the year shaping up. But, there is no question, and you see it and you see it in the whole industry that the Vinyl business in 2008 is going to be under a lot of pressure which is why it’s so encouraging to see the progress that we are making in our non-vinyl businesses. We now have clearly a credible and building earnings base that can offset the volatility that we are seeing in the Vinyl business.
Stephen D. Newlin
It may sound a little unusual, but frankly if I saw a lot of growth in our Vinyl business in this environment, I’d be very concerned and suspicious, because you have to be very careful about which customers you are hooking up with in an environment like this. You end-up with bad debts that wipeout any chance for making a living in the space. You can’t be going after chasing business that is on the ragged edge and we are not doing that.
So, I think our Vinyl position is very solid. I wish there were a lot more homes being built. That would clearly help us. Even an improvement in remodels that cause more demand through the big boxes of Lowe’s and Home Depot helps us with window profiles, et cetera. But, I think we are positioning ourselves to get through this period without harming our business long-term.
I think with that I just like to make a couple of closing remarks. We appreciate very much you investing your time to learn more about us today. I hope you can see we’ve got a clear plan in place to create increasing shareholder value, and I believe with all confidence we have the leadership team needed to see that this plan is executed properly.
We are the recognized industry leader with we think an enviable breadth of product and geographic reach, and this is a company with significant untapped growth potential. We’ve come a long way in a short time. But, I got to tell you, we don’t kid ourselves, not for one minute. We know that there is much more work that remains in order for us to fully realize this potential.
We think we got a tremendous story and we are very passionate about it. And I hope you will take the time to develop a better understanding of what is essentially a new company. Thank you all very much for your attention.
Copyright policy: All transcripts on this site are the copyright of Seeking Alpha. However, we view them as an important resource for bloggers and journalists, and are excited to contribute to the democratization of financial information on the Internet. (Until now investors have had to pay thousands of dollars in subscription fees for transcripts.) So our reproduction policy is as follows: You may quote up to 400 words of any transcript on the condition that you attribute the transcript to Seeking Alpha and either link to the original transcript or to www.SeekingAlpha.com. All other use is prohibited.
THE INFORMATION CONTAINED HERE IS A TEXTUAL REPRESENTATION OF THE APPLICABLE COMPANY'S CONFERENCE CALL, CONFERENCE PRESENTATION OR OTHER AUDIO PRESENTATION, AND WHILE EFFORTS ARE MADE TO PROVIDE AN ACCURATE TRANSCRIPTION, THERE MAY BE MATERIAL ERRORS, OMISSIONS, OR INACCURACIES IN THE REPORTING OF THE SUBSTANCE OF THE AUDIO PRESENTATIONS. IN NO WAY DOES SEEKING ALPHA ASSUME ANY RESPONSIBILITY FOR ANY INVESTMENT OR OTHER DECISIONS MADE BASED UPON THE INFORMATION PROVIDED ON THIS WEB SITE OR IN ANY TRANSCRIPT. USERS ARE ADVISED TO REVIEW THE APPLICABLE COMPANY'S AUDIO PRESENTATION ITSELF AND THE APPLICABLE COMPANY'S SEC FILINGS BEFORE MAKING ANY INVESTMENT OR OTHER DECISIONS.
If you have any additional questions about our online transcripts, please contact us at: transcripts@seekingalpha.com. Thank you!